Conduit fill chart

The lookup rather than the arithmetic: how many conductors of one size the National Electrical Code permits in each conduit. Every figure below is the 40 percent fill limit that applies to three or more conductors, with the Chapter 9 Note 7 rounding rule applied, which is what makes these tables agree with NEC Annex C rather than with a plain division.

THHN and THWN conductors

THHN is the building wire most of this applies to. Counts are for conductors all of one size; a mixed pull has to be worked out by area, which is what the calculator does.

EMT: maximum THHN conductors at 40 percent fill
AWG1/2 in3/4 in1 in1-1/4 in1-1/2 in2 in2-1/2 in3 in3-1/2 in4 in
141222356184138241364476608
12916264561101176266347443
1051016283863111167219279
83691622366496126161
6247121626466991116
41247101628435671
3113681324364760
2113571120304051
111145815222937
1/01134712192532
2/01123610162026
3/0111358131722
4/011247111418
IMC: maximum THHN conductors at 40 percent fill
AWG1/2 in3/4 in1 in1-1/4 in1-1/2 in2 in2-1/2 in3 in3-1/2 in4 in
141424396891149211326436562
121017294967109154238318410
106111831426997150200258
836101824395686115149
6247131728406283107
41348111725385166
3124691521324356
2113571217273647
111245913202735
1/01134811172329
2/0113469141924
3/0112357121620
4/01124691317
RMC (rigid): maximum THHN conductors at 40 percent fill
AWG1/2 in3/4 in1 in1-1/4 in1-1/2 in2 in2-1/2 in3 in3-1/2 in4 in
141322366385140200309412531
12916264662102146225301387
106101729396492142189244
83691622375382109140
6247121627385979101
41247101623364862
3113681420314153
2113571117263444
111145812192533
1/01134710162127
2/0112368131823
3/0111357111519
4/01124691216
PVC Sch 40: maximum THHN conductors at 40 percent fill
AWG1/2 in3/4 in1 in1-1/4 in1-1/2 in2 in2-1/2 in3 in3-1/2 in4 in
141121346082135193299401517
1281525435999141218293377
10591527376289137184238
83591621365179106137
614611152637577799
4124791622354761
3113681319304051
2113571116253343
11135812182532
1/01134710152127
2/0112368131722
3/0111357111418
4/01124691215
PVC Sch 80: maximum THHN conductors at 40 percent fill
AWG1/2 in3/4 in1 in1-1/4 in1-1/2 in2 in2-1/2 in3 in3-1/2 in4 in
14917285170118170265358464
1261220375186124193261338
10471323325478122164213
8247131831457095123
61359132232516889
4113681420314254
3113571217263546
212461014223039
11134710162229
1/0112369141824
2/011357111520
3/01124691317
4/01113581014

XHHW conductors

XHHW insulation is thicker than THHN at the same conductor size, so fewer fit in the same conduit. The difference is largest at the small sizes, where insulation is most of the diameter.

EMT: maximum XHHW conductors at 40 percent fill
AWG1/2 in3/4 in1 in1-1/4 in1-1/2 in2 in2-1/2 in3 in3-1/2 in4 in
1481525435896168254332424
1261119334574129195255326
10581424335596145190243
82581318305381105135
6136101422396078100
41247101628435672
3113681424364861
2113571120314051
111145815233038
1/01134713192532
2/01123610162127
3/0111359131722
4/011247111418

The rules behind the numbers

  • One conductor may fill 53 percent of the conduit, exactly two may fill 31 percent, and three or more may fill 40 percent. The two-conductor case is the strictest because two round conductors leave the most unusable space between them.
  • Chapter 9 Note 7 says that when the calculation comes out to 0.8 of a conductor or more, you round up. Without it these tables disagree with Annex C in about a third of cells, always by one conductor.
  • Equipment grounding conductors count toward fill even though they carry no current in normal operation.
  • Nipples no longer than 24 inches are permitted 60 percent fill under Chapter 9 Note 4.
  • Fill is a mechanical and thermal limit, not an ampacity limit. More than three current-carrying conductors in a raceway also triggers the 310.15 adjustment factors, which is a separate reduction.

Printable conduit fill chart

The THHN tables on one page, for the van or the job box.

Common questions

How many 12 AWG THHN wires fit in 3/4 inch EMT?

Sixteen, at the 40 percent fill limit that applies to three or more conductors. That is the figure in NEC Annex C Table C.1, and it includes any equipment grounding conductor in the same raceway.

How many 12 AWG THHN wires fit in 1/2 inch EMT?

Nine at 40 percent fill. Half-inch EMT is the most common size to run out of room first, which is why the jump to 3/4 inch nearly doubles what you can pull.

Does the ground wire count toward conduit fill?

Yes. Every conductor in the raceway counts toward the cross-sectional area, including equipment grounding conductors, even though they carry no current under normal conditions.

Why does two conductors allow less fill than three?

Because two round conductors in a round conduit leave more unusable space between them than three or more do, and a two-conductor pull is harder on the insulation. The Code sets 31 percent for exactly two against 40 percent for three or more.

What is Note 7 and why does it matter?

Chapter 9 Note 7 permits rounding up when the calculated number of conductors comes out to 0.8 or more of the next conductor. It is the difference between these tables and a plain division, and without it a chart under-reports by one conductor in roughly a third of cells.